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Course description:
This module provides a comprehensive introduction to electrical wiring principles with a specific focus on smart factory automation systems. Participants will gain essential knowledge of interpreting electrical symbols, understanding circuit layouts, and wiring PLC-based stations integrated with advanced communication technologies such as IO-Link and PROFINET. Emphasis is placed on hands-on understanding of Station 1 wiring, including power distribution, sensor integration, servo drive connections, and real-time industrial communication protocols.
What is in this course?
This foundational module introduces participants to the essential language of electrical schematics: standard electrical symbols and their applications. Accurate interpretation of electrical diagrams is critical for designing, troubleshooting, and maintaining industrial automation systems, particularly in PLC-controlled. The module equips learners with the ability to read, interpret, and create schematic diagrams using recognized industry-standard symbols. In addition, the module provides an introduction to power supplies, a vital part of any electrical system. Participants will explore different types of power supplies
This module provides an in-depth understanding of the electrical wiring layout of Smart Factory Station 1. It focuses on the distribution of electrical power, wiring of PLC inputs and outputs, integration of servo and stepper motor drives, and the implementation of IO-Link communication technology. Through theoretical insights and practical observation tasks, learners will gain the skills to interpret wiring diagrams, identify key components, and analyse how devices interact in an automated PLC-controlled environment.
This module provides an in-depth exploration of industrial communication protocols essential for PLC automation systems. It covers the operational principles, architecture, and application of widely adopted protocols such as Modbus, IO-Link, EtherNet/IP, PROFIBUS, PROFINET, CANopen, ControlNet, and HART. Learners will understand how these protocols enable efficient data exchange between controllers, sensors, actuators, HMIs, and other smart devices in a modern smart factory setup. Through analysis of Station 1’s real-world communication network, learners will gain practical insights into wiring, addressing, diagnostics, and system scalability.
Learners should be able to:
- Interpret industrial electrical wiring diagrams using standard symbols and conventions.
- Identify and explain the function of key electrical components such as power supplies, circuit breakers, PLCs, sensors, and drives within the smart factory
- Configure PLC input/output wiring and integrate devices including actuators, servo motors, and sensors.
- Apply IO-Link communication for efficient connection and control of smart sensors and actuators.
- Analyse and compare industrial communication protocols such as PROFINET, Modbus, and EtherNet/IP.
- Create accurate wiring layouts and communication architecture diagrams for industrial automation stations.
Course Requirements
To successfully participate in this course, learners are expected to have:
- Basic Knowledge of Electrical Concepts.
- Fundamental Understanding of Industrial Automation: Introductory knowledge of PLCs, sensors, and actuators.
- Ability to Interpret Technical Diagrams: Comfort with reading basic circuit schematics and block diagrams.
- Safety Awareness in Electrical Environments: Understanding of standard electrical safety procedures and practices in lab or industrial settings.
- Essential Tools and Equipment (for hands-on sessions): Access to a trainer kit or smart factory station (PLC, I/O modules, sensors, actuators, etc.). Mustimeter, screwdrivers, wire strippers, and other basic electrical tools.
Interested to join this course?
- Skill Level Beginner
- Students Enrolled 1.2K
- Last Updated On Jun, 2025
